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Tray & Carton Formers and Closers Brochure
Delkor Capstone Tri Seal Closers Brochure
Delkor Capstone Tri Seal Closer Layout Drawings
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Delkor Capstone Tri Seal Carton Closing Machine
The Delkor Capstone Tri-Seal Carton Closing Machine features patent-pending Intelligent Positioning™ controls to consistently align sealing flaps and carton graphics during high-speed operation, resulting in superior package quality.
The Delkor Capstone sets new levels of operating efficiency with advanced capabilities, such as tool-less changeover, precision belt drives, and ease of access for cleaning and maintenance.
Features
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Precision Pointers and Scales |
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Intelligent Positioning Intelligent Positioning Carton Infeed Precisely aligns flaps on the carton closure for a perfectly square carton & well aligned graphics |
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Doors Ergonomic Machine Access points with category III interlock switches |
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Easy Access One-Touch Top Belt Releases Provide simple, fast, and ergonomic access |
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Infeed Side Belts Positive side-belt drive maintains precise control of the carton through the adhesive application and flap compression process. |
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Color HMI Swing arm-mounted HMI allows for operation from either side of the infeed conveyor |
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Oversize Bearings Oversized bearings & shafts increase reliability & reduce maintenance while maintaining precise alignment of critical operations over the life of the machinery |
Highlights
- Carton styles compatibility
- Tri Seal
- Front Flap Seal
- Hooded or Hinged Lid
- Up to 150 cartons per minute
- Patent-pending Intelligent Positioning™ ensures precise alignment of carton graphics
- Servomotor technology enables positive carton transfer
- 5 – 10 minute changeover
- Tool-less quick change parts
- Compact right-angle design conserves facility floor space
- Welded ¼” tubular stainless steel frame
- Painted carbon steel NEMA 12 electrical enclosure available
- Robust components include heavy-duty gearboxes and drives with oversized bearings
- NEMA 4 or NEMA 4X components available
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Infeed |
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Positioning Laser sensors are used to measure carton alignment prior to the intelligent positioning mechanism. |
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Top Belts The intelligent positioning mechanism precisely adjusts the carton flap alignment prior to the top belt section, which holds the carton in alignment during the front-flap adhesion process. |
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Adhesive Application Nordson guns apply hot-melt adhesive to the body of the carton in either 1 or 2 stripes (depending on application) |
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Servo Lugged Belt Servo-driven transfer section squares carton for Charlotte flap adhesion. |
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Charlotte Charlotte flaps are adhered to the sides of the carton, completing the closing process. |
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Discharge Optional side-belt extensions & coder mount provide convenient location to apply date coding or special printing on the finished carton. |
- Speed Capability (Application Dependent)
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Up to 150 Cartons per Minute
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Construction
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Stainless Steel Construction with NEMA 4 or NEMA 4X Components Available
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Stainless Steel Frame & Guarding with Painted Carbon Steel NEMA 12 Electrical Enclosure Available
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Standard Fully Welded Tubular Steel Frame
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Heavy Duty Gearboxes & Drives with Oversized Bearings & Shafts for Longevity & Dependability
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Machine Capacity
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Carton Length of 3.5" to 14"
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Carton Width of 3" to 12"'
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Carton Height of 1" to 6"
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Machine Elevation
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Standard Discharge Height = 38" +/- 2" Elevation (Other elevations available upon request)
- Software
- Production Monitoring & Reporting through HMI Touch-Screen
- Close on-demand Photo Eye
- 3-Color Machine Status Light Tower
- Discharge Verification Sensor
- Adhesive Level Sensor with Operator Alert
- English/Spanish HMI Language Available
- Safety
- Guardmaster Category III Guard Door Interlocks & Safety Monitor Relay
- Lock-Out Tag-Out Ready Air & Electrical Disconnect
- Air Supply Shut-Off Valve with Dump
- Two Emergency Stop Buttons
- Ergonomics
- Ergonomic Guard Doors for Easy Access
- One Touch Top Belt Release with Gas Shock Assist
- Swivel-Mounted HMI for Easy Viewing
- Utility Requirements
- 35 Amp Disconnect @ 480V 60hz 3-Phase (240V/575V Optional)
- 10 CFM @ 80 PSI Air Consumption (Maximum)
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Shipping Weight
- 2500 pounds
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Closing Capabilities
- Tri-Seal Carton
- Front Flap Seal Carton
- Hooded/Hinged Lid Carton
- Flange Seal Capability Available
- Changeover
- 5-10 Minute Changeover
- Tool-Less Quick Change Parts
- Labels & Scales on All Adjustment Points
- Step-By-Step Changeover Documentation in Manual
- Controls & Electronics
- Allen Bradley Compact Logix PLC
- Allen Bradley Panelview 1000 “Plus” Color Touch Screen HMI
- Allen Bradley Ultra 3000 Servo Drives
- Allen Bradley Powerflex 40 Frequency Drives
- Available Ethernet Connectivity
- 20%Minimum Spare I/O for Easy Integration
- Adhesive System
- Nordson ProBlue 10 Adhesive Melter (ProBlue 15 Available)
- Single or Dual Glue Stripes on Closure Flaps Available
- H201/202T Zero Cavity Air-Open / Air-Close Application Heads or EM-901/902 Electronic Application Heads Available
- Wash down Heads & Hoses Available for Demanding Environments
The Delkor Capstone Tri Seal Carton Closer can properly seal and close many different carton styles, in either corrugate or paperboard construction. In addition to the ability to properly close the cartons, the Delkor Capstone's intelligent positioning technology offers precision alignment of graphics between the closure flaps and the body of the carton.
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